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Hand calculations are good.
It is very important that design engineers do hand calculations.
It is very important that engineering expert witnesses do hand
calculations.
For everything but the simplest of part geometries, hand
calculations of stress are generally rough estimates. Often they
are only in the ballpark of the true maximum stress levels.
Sometimes they are only in the ballpark of the average stress
levels, and miss the highest stresses entirely.
In the span of 50 years, finite element analysis has gone from
esoteric research topic to widely available, widely applied
mature technology. In the 1980's, FEA required extremely
expensive mainframe computers, very expensive FEA codes and
highly trained analysts, and was
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As a product liability professional, it is important that you
know what Finite Element Analysis (FEA) can do for you. If you
don't, your adversary might. Whether you serve plaintiffs,
defendants or both, you're probably already familiar with FEA.
Simply put, if a loss, injury or death is due to something
bending or breaking, FEA can help explain the failure.
An experienced FEA expert can determine the stresses and
displacements in the failed part. When compared to industry
standards, earlier designs and competitive designs, this often
identifies the cause of failure, and hence the responsible party.
As in any field, your choice of an expert is important in making
your case.
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