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Hand calculations are good.
It is very important that design engineers do hand calculations.
It is very important that engineering expert witnesses do hand
calculations.
For everything but the simplest of part geometries, hand
calculations of stress are generally rough estimates. Often they
are only in the ballpark of the true maximum stress levels.
Sometimes they are only in the ballpark of the average stress
levels, and miss the highest stresses entirely.
In the span of 50 years, finite element analysis has gone from
esoteric research topic to widely available, widely applied
mature technology. In the 1980's, FEA required extremely
expensive mainframe computers, very expensive FEA codes and
highly trained analysts, and was
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Many attorneys hire metallurgists to study failures across many
industries. Similarly, finite element analysis is regularly
applied to a vast array of products. As discussed in previous
issues of Courtroom FEA, FEA applies when something bending or
breaking is an issue.
The following collage presents some of the industries that FEA
is applied to. The blue text lists some of the products the
author has experience with. (Collage available at
www.finiteelement.com/newsletter/CourtroomFEA_Vol03.html)
About the author:
Steve Roensch is an expert witness and mechanical engineer with
more than 20 years of professional experience. He has analyzed
hundreds of product designs and has served as an expert witness
across many industries, including giving depositions and
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